2. What is The Process of Custom gift box Manufacturing
The process of custom gift box manufacturing is very similar to the process of packaging box: Packaging Box Design, Printing Plates, Paper, Material Selection, Prototype, Packaging Printing Process, Surface Treatment of Colored Paper, Die-cutting, Laminated Paper Process, inspection, and assembly. ( for more process of packaging box manufacturing, you can check below：
9 Process of Packaging Box Manufacturing : You Should Know
the process of custom printing and packaging box manufacturing has been simplified a bit, and the specific process is as follows: 1, 2, 3, 4..
The production process of the personalized gift box is from Printing, Surface finishing, Outer material die-cutting, Gray board die-cutting, Gray board slotting, Gray board molding, Outer material pasting, Assembly, inspection, installation. From the perspective of the flow of the two products, the production process of the custom gift boxes with logo is complicated and cumbersome, and the process standard is much higher than that of the ordinary packaging box.
Let us know more about the details:
01: Choice of paper
According to the customer’s document design requirements and the effect to be reflected, the choice of paper is very important. The main considerations in this regard:
①The type of paper, such as coated paper, art paper, pearl paper?
②The thickness of the paper. The paper should not be too thick, it is easy to wrinkle when pasting, but it should not be too thin, otherwise, the protruding effect will not be reflected.
③Consider the decorative effect
There are many surface decoration processes, the most common is mainly offset printing, and then the various processes carried out on this basis are:
① Reverse upward light;
② Film (light film, dumb film, touch film, scratch-resistant film, etc.);
③ Hot stamping (gold, red gold, color gold, silver, laser, etc.);
④ Partially scrape UV oil or screen ink;
⑤Special colorful powder;
⑦ Grain and so on.
03:The choice of gray cardboard
Gray cardboard is abbreviated as a gray board card, which is produced from a kind of recycled waste paper. Mainly divided into single gray, double gray, full gray, high gloss, according to the customer’s requirements for surface smoothness. It is an environmentally friendly packaging material, with a quantitative range from 250g to 10000g, a thickness from 0.4mm to 20mm, and even no upper limit for the thickness and quantitative. The gray board card of the appropriate specification is usually selected according to the size of the gift box.
Die-cutting is a very important part of the manufacturing process. Special gift boxes have higher technical requirements for die-cutting. Precision and accuracy determine the quality of the product. A little error directly affects the quality of subsequent processing.
Slotting is to use a slotting machine to open a V-shaped groove on a gray board with a thickness of 1~4MM. Generally, a connection layer of about 0.25MM is reserved. Cut out V-shaped grooves with different angles. Slotting is a key step in gift box production. Before the gray board card is formed, the gray board must be removed in a V shape, so that after the gray board card is bent, the outside is straight and the inside is sharp, and the four corners are accurately matched.
Pasting is a necessary process in the gift box craft. According to the requirements of different products, the copper paper, art paper, flannel, and leather are glued or sprayed through the glue machine, and they tightly adhere to the gray board. At the same time, the two are combined into one, so that the gray surface of the gray board is changed to a new look, which not only beautifies the appearance of the box body but also increases the added value of the packaging box.
The usual packaging boxes are pasted first and then die-cut, but the pasted gift boxes are die-cut first and then pasted. The purpose of this is: one is to fear that the outer material will be stained and affect the appearance; the other is that the gift box pays attention to the harmony of the overall effect. Mounting can completely conceal the support body, so that the gray of the gray board is wrapped with a novel design outer material, which presents us a beautiful artwork; third, some complicated box-shaped structures are still inseparable from manual operation Pasting, this is not that the machine cannot be replaced, but that every detail of the box can be pasted and glued in place by hand so that the outer pasted paper and the gray board can adhere more closely.
The next process of custom personalised gift box is same with packaging box, if you interested in, you can check as above.
3. Certifications for Importing gift box to Your Country
We know the board game belongs to the toys industry, therefore we need to take much care of the certifications that have the access to your country.
Since toy products are mostly used by children, many countries in the world have strict regulations and high requirement for them. One of the biggest challenges encountered in importing toys from China is certificate and safety.
Different countries have diverse standards that are required for toys to be imported. Below are some of the certifications that are required by top toy-importing countries:
United States (ASTM F963-11)
The first three sets of ASTM F963 are mechanical or physical testing, flammability testing, and chemical testing. Another certification is CPSIA (Consumer Product Safety Improvement Act) which caters for lead and phthalates test as well as labeling test.
Toys that are being taken to Europe need to pass Toy Safety Directive (EN71) and must also have a CE mark. Electronic toys need to passEN62115.
The new Japan Toy Safety Standard ST2012 was published in October 2012 and was effective on the 1st of January, 2013. The former version (the 11th edition) remained valid until March 31, 2014. Under the new standard, some physical and mechanical requirements were modified to meet ISO 8124 Part 1 and EN71 Part 1. The flammability requirements are identical to ISO 8124 Part 2, while the chemical requirements remain the same with ST2002 (i.e. the 11th edition).
The Canada Consumer Product Safety Act (CCPSA) was enacted with the aim of protecting the public by addressing and preventing dangers (that may emanate from consumer products in Canada) to the health or safety of the public.
The Act applies to suppliers of consumer products in Canada, as well as manufacturers, importers, distributors, advertisers, and retailers.
The Act recognizes that suppliers of consumer products play a key role in addressing any dangers to the health or safety of humans via consumer products in the global market of today.
Australia/New Zealand (AS/NZS ISO8124)
The Australian Standards for Toys, AS/NZS 8124 part 1, 2 and 3 were updated to the 2016 version in June 2016. The Australian standards were modified from ISO 8124:2014.
AS/NZS 8124 standards help to test physical and mechanical, flammability and heavy metal requirements.
4. Why Choose Epdly as Your Top Gift Box Manufacturer
EPDLY is a printing and packaging gift boxes wholesale suppliers company located in Shenzhen, China. We have over 10 years of experience in the printing and packaging field. With our deep level of expertise and specialized in-house printing and assembly factories, we have provided packaging solutions to over 500 different companies from all across the world.
Here below pls check the video of our printing gift box suppliers and gift box factory.